Tag Archives: agricultural chains

China Custom Elevator Agricultural Roller Chains on S38, S32V, S45h, S55h, S55r, S55V, S77h, S88h for Agricultural Combine

Product Description

Product Description

Agricultural roller chain on Agricultural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement

1, Chain types: agricultural chain, drop forged rivetless chain, Roller Chain, conveyor chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case

S type steel agricultural chains
Chain No. Pitch Roller diameter Width between inner plates Depth of chain plates Pin diameter Pin length Plate thickness Ultimate tensile strength Weight per meter
p d1(Max) b1(min) h2(Max) d2(Max) b4(Max) T(Max) Qo(min) Q
mm mm mm mm mm mm mm Kn Kg/m
CA550 41.4 16.87 19.81 13.5 7.19 38 2.8 51.2 1.94
CA550V 41.4 16.8 19.05 13.5 8.28 39.1 3 68.7 2.24
CA555 41.4 16.87 12.7 19.8 7.19 32 3.1 56 1.72
CA557 41.4 17.78 20.24 19.8 8 40.8 3.1 74.3 2.6
CA620 42.01 17.91 24.51 17.3 7.19 45.2 3.25 55.1 2.35
CA2060H 38.1 11.91 12.7 17.3 5.94 31.6 3.25 40.5 1.45
CA2063H 38.1 11.89 12.7 17.3 5.94 34.2 2.8 40.5 1.65
CA550F4 41.4 14.35 20.24 17.3 7.14 38.5 2.8 52 1.78
CA550F5 41.4 16.66 20.24 17.3 7.14 38.5 3.25 52 1.97
CAE44151 28.575 15.88 16.2 17.3 7.92 38.9 2.5 64.5 2.73
38.4R 38.4 15.88 19.05 17.3 6.92 36.4 3 41.2 1.7
38.4V 38.4 15.88 18 17.3 6.92 38 3 50 1.83
38.4VB 38.4 15.88 19.05 26.2 8.28 39.4 2.8 62.5 2.17
55VD 41.4 17.8 23 26.2 8.22 42.4 3 45 2.34
S62F3 41.91 19.05 25.4 26.2 8 44.8 3 58.7 3.12
CA960 41.4 17.78 22.61   8.9 43 3 72.6 6.94
CA550VF2 41.4 16.8 19.05   8.28 38.8 3 68.7 2.13
CA550H 41.4 16.74 20 26.2 7.14 39.1 3 60.8 2

 

 

Detailed Photos

 

Product Parameters

Packaging & Shipping

1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.

Our Advantages

 

Company Profile

We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.

Please watch our process steps as below
(1) punch its outer plate and inner plates

(2)Shot peening workshop

(3) heat treatment workshop

(4) assembly preparation

(5) pins process

(6) Tensile Properties Test before shipment

 

After Sales Service

Our products can be repaired or replaced the new parts with free cost in six months.

FAQ

Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:

1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.

2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.

3)The quantity of order.

2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.

3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.

4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.

5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CZPT on these roller chains or conveyor chains;
middle chain type: MOQ is 1000 CZPT on these roller chains or conveyor chains;
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CZPT on these roller chains or conveyor chains;

I hope we can do business together, and look CZPT to hearing from you soon
 

Standard or Nonstandard: Standard
Application: Agricultural Machinery
Surface Treatment: Carburizing and Quenching
Structure: Roller Chain
Material: Alloy
Type: Short Pitch Chain
Samples:
US$ 9.8/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

stainless steel chain

Are there any specific guidelines for installing stainless steel roller chains?

Yes, there are some specific guidelines to consider when installing stainless steel roller chains. Proper installation ensures optimal performance, longevity, and safety. Here are some key points to keep in mind:

  • Alignment: Ensure proper alignment of the chain and sprockets to prevent side loading and excessive wear. Misalignment can lead to premature chain failure.
  • Tension: Adjust the chain tension according to the manufacturer’s recommendations. Proper tensioning is important for optimal performance and to prevent excessive wear or elongation.
  • Lubrication: Apply the appropriate lubricant to the chain, following the manufacturer’s guidelines. Proper lubrication helps reduce friction, wear, and heat generation.
  • Sprocket Teeth Engagement: Ensure that the chain engages correctly with the sprocket teeth to maintain smooth operation and minimize wear.
  • Clearances: Provide adequate clearances between the chain and surrounding components to avoid interference or binding during operation.
  • Fasteners and Connections: Use appropriate fasteners and connecting links specified by the manufacturer. Ensure they are properly installed and secured according to the recommended torque values.
  • Inspection: Perform a thorough visual inspection of the chain, sprockets, and other components before installation. Check for any signs of damage, wear, or defects and address them before proceeding.
  • Maintenance: Establish a regular maintenance schedule for chain inspection, lubrication, and adjustment. Regularly monitor the chain’s condition and address any issues promptly.

It is important to refer to the manufacturer’s installation guidelines and specifications specific to the stainless steel roller chain being used. Following these guidelines will help ensure proper installation and optimize the performance and lifespan of the chain.

stainless steel chain

What are the potential causes of failure in stainless steel roller chains?

Several factors can contribute to the failure of stainless steel roller chains. Here are some potential causes:

  • Corrosion: Despite their corrosion resistance, stainless steel roller chains can still experience corrosion in certain environments or when exposed to corrosive substances. Corrosion can weaken the chain, leading to premature failure.
  • Wear and Fatigue: Continuous use and normal wear can lead to chain elongation, sprocket tooth wear, and fatigue failure over time. Inadequate lubrication, improper tensioning, or operating beyond the chain’s load capacity can accelerate wear and fatigue.
  • Contamination: Contaminants such as dirt, dust, abrasive particles, or chemicals can enter the chain system and cause increased friction, accelerated wear, and chain failure. Regular cleaning and maintenance are important to prevent contamination-related issues.
  • Misalignment: Improper alignment of the chain and sprockets can cause uneven load distribution, increased friction, and premature wear. Misalignment can result from incorrect installation, loose components, or poor maintenance practices.
  • Overloading: Operating the chain beyond its recommended load capacity can lead to excessive stress, deformation, and failure. It is important to ensure that the chain is properly sized and suited for the application’s load requirements.
  • Poor Lubrication: Insufficient or improper lubrication can result in increased friction, heat generation, and accelerated wear. Using the correct lubricant and following proper lubrication practices are essential to minimize the risk of failure.

Regular inspection, proper maintenance, and adherence to manufacturer guidelines can help identify and address these potential causes of failure, ensuring the reliable performance and longevity of stainless steel roller chains.

stainless steel chain

What are the potential causes of failure in stainless steel roller chains?

Several factors can contribute to the failure of stainless steel roller chains. Here are some potential causes:

  • Corrosion: Despite their corrosion resistance, stainless steel roller chains can still experience corrosion in certain environments or when exposed to corrosive substances. Corrosion can weaken the chain, leading to premature failure.
  • Wear and Fatigue: Continuous use and normal wear can lead to chain elongation, sprocket tooth wear, and fatigue failure over time. Inadequate lubrication, improper tensioning, or operating beyond the chain’s load capacity can accelerate wear and fatigue.
  • Contamination: Contaminants such as dirt, dust, abrasive particles, or chemicals can enter the chain system and cause increased friction, accelerated wear, and chain failure. Regular cleaning and maintenance are important to prevent contamination-related issues.
  • Misalignment: Improper alignment of the chain and sprockets can cause uneven load distribution, increased friction, and premature wear. Misalignment can result from incorrect installation, loose components, or poor maintenance practices.
  • Overloading: Operating the chain beyond its recommended load capacity can lead to excessive stress, deformation, and failure. It is important to ensure that the chain is properly sized and suited for the application’s load requirements.
  • Poor Lubrication: Insufficient or improper lubrication can result in increased friction, heat generation, and accelerated wear. Using the correct lubricant and following proper lubrication practices are essential to minimize the risk of failure.

Regular inspection, proper maintenance, and adherence to manufacturer guidelines can help identify and address these potential causes of failure, ensuring the reliable performance and longevity of stainless steel roller chains.

China Custom Elevator Agricultural Roller Chains on S38, S32V, S45h, S55h, S55r, S55V, S77h, S88h for Agricultural Combine  China Custom Elevator Agricultural Roller Chains on S38, S32V, S45h, S55h, S55r, S55V, S77h, S88h for Agricultural Combine
editor by CX 2023-08-10

China Standard CZPT 1/2″*11/128″ wooden case/container Standard Chains and Special Agricultural Conveyor Chain with Hot selling

Merchandise Description

ISO16949: 2009 Approved Industrial Chain 

Why Pick Us? 

1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd recognized in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad
two. we covering a creation spot of 200,100 sq. meters, have much more than 1,800 sets of superior tools and more than 3,100 hugely skilled workers, the yearly generation capacity has exceeded 20,000,000meters
3. we specialised in producing all sorts of normal chains and particular chains, these kinds of as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on
four. we have obtained ISO9001, ISO14001, ISO16969, CZPT and API certificates.

5. Our partners among planet best enterprises, this kind of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and so forth.
 

one. Industrial Chain Components

two. Manufacturing stream chart
one. Incoming materials
two. Inspection
three. Creation of chain board (chilly roll metal/punch/warmth therapy/shot blasting/cleansing)
four. Generation of roller(burr wiping & smear/heat remedy/wiping grinding/cleansing)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment method/shining)
six. Manufacturing of shaft(reducing/chamfering/warmth treatment/ centerless cylindrical grinding/cleansing)
7. Assembling
eight. Last inspection
9. Packing

three. Certification


4. 
Company Information

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.

 

The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR. 

 

There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 

 

Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.

 

“We are always serving our customers with our best products.”

Roller Chain Routine maintenance Tips

There are several things to preserve in brain when sustaining a roller chain. The main motives consist of friction and external influences. With out suitable lubrication and adjustment, this sort of chains will dress in prematurely. Below are some tips for keeping your roller chain in prime shape. continue studying! This will make your process simpler. We will also discuss the cost of the new roller chain. As constantly, don’t forget to check for free ends and change the chain frequently.

Preloading

Roller chains are designed to accommodate numerous distinct kinds of masses. Sprockets are the primary trigger of chain dress in. Axial and angular misalignment happens when the sprocket faces are not effectively aligned. Equally sorts of misalignment increase tension and dress in on the roller chain. They can also negatively impact the generate. As a result, deciding on the proper chain is an important thing to consider.
Preloading aids to remove preliminary elongation and prolong provider daily life. The positive aspects of preloading can be seen in the preloading chart. Important elongation takes place during push startup with no or nominal preload. This is because of to the floor hardness of the worn components. On the other hand, a effectively preloaded chain demonstrates tiny elongation during the preliminary start off. For that reason, suitable preload can extend put on lifestyle.
Even though elongation is a all-natural phenomenon in any travel, it can be minimized or eliminated with proper servicing. In addition to typical inspections, you need to do a total inspection of your chain right after the 1st hundred several hours. This inspection ought to target on important life aspects this sort of as 3% elongation, how the chain is lubricated, and any other troubles that might impact existence. A excellent top quality chain ought to have the longest life and no issues.
There are several different roller chain specifications. A excellent rule of thumb is to pick chains with at the very least 5 back links. Then, tighten the chain until finally a split happens, and it will tell you what type of break happened. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL isn’t going to exceed that number, it’s nevertheless completely safe to use it for any software.

lubricating

When it arrives to lubrication, there are many diverse methods. For case in point, spray lubrication is a common method for higher-horsepower drives and higher-load and quickly-shifting devices. This method is extremely effective, but it is costly, and spraying the chain also significantly out of the guard can lead to leaks. One more common technique is brush lubrication. Brush lubrication includes implementing a constant circulation of oil to the chain, pushing it into the chain. This lubrication approach lowers the application temperature of the chain. Also, it can extend the lifestyle of the chain, based on the manufacturer’s requirements.
While the lubrication of roller chain couplings varies by application, sprocket hubs ought to be lubricated regular monthly to guarantee suitable sealing. The volume of oil employed relies upon on the rotational speed and the kind of roller chain coupling. In common, lubricants employed in roller chain couplings should have superb adhesion, oxidation, and mechanical balance.
Wear-resistant lubricants are advisable. They avoid the rollers from sticking to each other and avert rusting. These lubricants have reduced surface area tension and are not hazardous to steel or O-ring chains. The ideal lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain will increase the life of the chain and decreases the threat of wear.
Suitable lubrication of the roller chain is essential to prevent corrosion and lengthen its services daily life. The oil kinds a smooth movie on the chain parts, minimizing metallic-to-metallic contact and reducing friction and put on. Moreover, the oil gives a easy managing surface area and lowers sounds. Even so, the managing-in method of roller chain lubrication can’t be underestimated. When utilizing large-obligation oils, guarantee that the lubricant is appropriate with running and ambient temperatures.

Sustain

To prolong the life of your roller chain, you need to have out typical inspections. 1st, you must check out the T-pin on the url plate at the joint. If they are not linked correctly, it can lead to the chain to extend and not sustain proper spacing and timing. Following, you must search for strange sound, corrosion, and dust that may indicate wear. If you discover any of these problems, it truly is time to exchange the chain.
In purchase to appropriately sustain a roller chain, each places of the roller chain must be lubricated with the right lubricant. Lubricants utilised should be SAE non-degreased oils. There are numerous varieties of lubricants available, but the best 1 is a petroleum-based mostly oil with a large viscosity. You can also examine for symptoms of put on, these kinds of as purple or brown discoloration. This means that there is not sufficient lubrication.
Although the existence expectancy of a roller chain is unfamiliar, it is crucial to know how to increase its life and increase its effectiveness. Inappropriate stress and alignment can shorten its lifestyle and place undue anxiety on the travel program and the chain alone. Incorrect rigidity can also direct to slippage and improved energy output. As a result, you ought to estimate the pressure and alignment of the chain in the course of the preliminary set up. Check out and change routinely.
One more way to extend the daily life of your rollers is to totally clear the inside of and outside of the rollers. You ought to also lubricate it regularly to avoid extreme warmth buildup. Designed to prevent overheating by limiting the volume of function throughout crack-ins. Additionally, normal inspections will support you capture anomalies early enough to end operations. Very last but not minimum, regular lubrication will extend the existence of the roller chain.

Price

Buying a roller chain is a huge determination, but preliminary price should not be the only consideration. The value of the roller chain itself, as nicely as the operating fees, should be deemed. Even the most affordable-priced chains can be much more costly in the long operate. Additionally, servicing and vitality charges may enhance. The very best roller chain for your enterprise will be the a single that greatest suits your requirements. Outlined beneath are some issues to consider when purchasing a roller chain.
First, what substance ought to you use? Roller chains come in a lot of diverse materials. Stainless steel is a typically utilized content in design. Materials are picked based mostly on the value and layout of chain horsepower transmission. Various producing processes will figure out which material is suited for your application. Also, the fat of the chain will differ dependent on its pitch and the building technique used. A large component of the expense of a roller chain is on the push sprocket.
Another thing to consider is set up price. Roller chains are typically used in agricultural and transportation apps, specifically for agronomic items. If lubrication is your worry, servicing-cost-free chains are the best option. Corrosion-resistant chains are ideal for damp environments. They are marketed in boxed lengths, so replacing a more time duration calls for incorporating a shorter length. To avoid problems, use the skateboard to support join the back links.
An additional thought is the total width. The all round width of an open #forty roller chain might range but ought to be at the very least 10 toes wide. Despite the fact that it is not the most pricey kind of roller chain, it will previous longer. Employing it accurately will improve its all round longevity, so it truly is a excellent notion to pick it properly. If your company makes use of roller chains frequently, the price reduction is properly value it.

Software

A roller chain is composed of a pair of alternating pins and roller back links. The pins are pressed into the aspect panels and hinged to the rollers. Roller chains can be solitary or multi-strand, related by a widespread pin. The multi-strand design and style offers larger shear power for demanding energy transmission purposes. Normal apps for roller chains incorporate conveyors, hoists, and other mechanical equipment.
The horsepower ability of a roller chain is limited by several elements, including pin shock and friction. While analysis into these variables has positioned some boundaries on the greatest working velocity of the roller chain, sensible encounter has shown that these techniques can be used at increased speeds. Suitable lubrication and cooling can increase the longevity of these chains. In addition, roller chain apps contain:
Travel and conveyor systems are the two main employs of roller chains. During driving functions, wear and elongation are a organic part of the operation. Nonetheless, lubrication plays a important position in minimizing wear and shock masses. For that reason, dress in is unavoidable and particular care need to be taken to ensure suitable lubrication. In addition, lubrication minimizes heat dissipation in the chain.
The resources used to make roller chains vary from one kind to an additional. Stainless metal is frequent, but nylon or brass are often utilised. These supplies are significantly less pricey and a lot more sturdy than steel or stainless steel. The greatest substance for the work is dependent on a assortment of factors, including value, environmental circumstances, and layout horsepower transmission. For example, the pin bushing get in touch with location is a critical region requiring lubrication. Furthermore, some coatings are created to retard the corrosive outcomes of water or oil.